Optical profile projectors, also known as shadowgraph projectors, are widely used in manufacturing and engineering industries for the measurement and inspection of intricate shapes and profiles. These machines use an optical system to project an enlarged image of a component onto a screen, allowing the operator to compare the projected image with a standard template or profile to check for deviations in shape and size.
The basic design of an optical profile projector consists of a light source, a projection lens, and a screen. The component to be measured is placed on a stage beneath the projection lens and illuminated from beneath. The projection lens then magnifies the image of the component, and the resulting image is projected onto a screen.
One of the primary benefits of optical profile projectors is their ability to measure complex shapes and profiles with a high degree of accuracy. These machines can measure a wide range of dimensions, including length, width, height, and angles, as well as complex geometrical features such as contours and radii.
Another benefit of optical profile projectors is their ease of use. The operator simply places the component on the stage, adjusts the focus and magnification, and compares the projected image to a standard template or profile. This process is relatively quick and straightforward, making optical profile projectors a popular choice for inspection and quality control.
Optical profile projectors come in different types and configurations, depending on the specific needs of the application. Some models are equipped with advanced software that allows for automated measurements and analysis, while others are designed for manual measurements and visual inspection.
Optical profile projectors are widely used in various industries, including aerospace, automotive, and medical manufacturing. In the aerospace industry, these machines are used to measure the dimensions of critical components such as turbine blades and engine parts. In the automotive industry, optical profile projectors are used to measure the dimensions of engine components and other critical parts. In the medical industry, these machines are used to measure the dimensions of surgical implants and other medical devices.
Optomech Optical profile projectors are a powerful tool for measuring and inspecting complex shapes and profiles with a high degree of accuracy. They are easy to use, versatile, and widely used in various industries for quality control and inspection purposes. As manufacturing continues to demand higher precision and tighter tolerances, the use of optical profile projectors is expected to increase, making them an essential tool for modern manufacturing and engineering industries.
Vertical Profile Projector
Horizontal Profile Projector
Vertical Profile Projector
Vertical axis-bench top projector for PP300TE and PP400TE and vertical axis-floor model projector for PP600VE.
Precision telecentric magnification lenses.
Backlash free work stage mounted on cross roller guides with screw less design stage with quick release knob.
Fibre optic surface illumination.
Horizontal Profile Projector
Horizontal axis-bench top projector with 10x telecentric lens (std.)
Precision telecentric magnification lenses.
Backlash free work stage mounted on L.M. guides.
Fibre optic surface illumination.
X axis motorized in PP400H and X and Y axis axes are motorized in PP600H.
Digital Read Out
Simple 3-axis DRO, Model OP-250
- One click measurement for point, line, arc, circle, distance, angle etc.
- Large clear easy to read backlit LCD display.
- 50 graphic elements can be permanently stored in the non-volatile memory.
- Touch sensing keyboard for ease of operation and improved life.
- USB communication for backing up, restoring results and printing through a PC.
- Display results in inch/mm.
Advanced 3 axis DRO with geometric functions, Model OP-500
- One click measurement for point, line, arc, circle, distance, angle etc.
- Large clear easy to read backlit LCD display.
- 100 graphic elements can be permanently stored in the nonvolatile memory.
- Touch sensing keyboard for ease of operation and improved life.
- USB communication for backing up, restoring results and printing through a PC.
- Display results in inch/mm, and in polar or cartesian co-ordinates.
- Graphically displays the measured results.
- Construct features from stored entities.
- Part alignment & skewing.
- Measure the entire thread profile including the thread PCD by just picking up 5 points
Computerized measuring system with metrology software, Model OP-1000
- Measure point, line, circle, eclipse, rounded slot, rectangular Slot.
- Graphical display of measured entities.
- Direct input of nominal values from AutoCAD (DXF) files.
- Export drawing the AutoCAD.
- Reverse engineering.
- Flexible reporting.
- Storage of measurement data in XML format.
- Construct and measure indirectly measured entities, from stored measurements.
- Direct calculate standard tolerances such as Form tolerances roundness, straightness, concentricity, angularity, parallelism, squareness, position and tolerance.
- Latestconfig PC with 15” LCD monitor mounted directly on the projector.
Accessories
Rotary Table
This is used for rotating the component in relation to the lens as\xis. This fixture is available in 125mm dia. Glass cutout size and can be provided with or without 360 degrees Projectors and 5 minute vernier.
(For Models 360T/400V/600V only)
Tilting Support
This is used for holding small lead screws, gears and similar components at their correct helix angle on the vertical light path projectors between Centers 200mm.
Center Height: 70mm
Max.Tilt: 15 degree
(For Models 360T/400V/600V only)
Small and Large Centers
These centers are used for holding large components between centers on the horizontal light part projectors.
Centers height for small centers 125mm.
Center height for large centers 200mm
(For Models 300H/400H/600H only)
Vertical Glass Support Plate
This is a flat plate of glass used for used for holding small, flat, thin components vertically in the ligh path of the Horizontal light path projectors.
Glass Diameter – 65mm
Centre Height – 125mm
(for Models 300H/400H/600H only)
Set of Plain V-Blocks with Clamps
40mm x 40mm
20mm x 20mm
Profile Projector Supplier India
Optomech, the premier profile projector supplier, stands out for its state-of-the-art optical solutions. As a trusted profile projector supplier, Optomech delivers precision-engineered equipment tailored to diverse industrial needs. With Optomech as your profile projector supplier, you gain access to cutting-edge technology and unparalleled customer support. Trust Optomech, your go-to profile projector supplier, for reliable metrology solutions that elevate your quality assurance processes.
Optical Profile Projector Machine Price in India
When considering the optical profile projector price in India, it’s crucial to weigh the cost against the value and quality it brings to your operations. As with any investment, understanding the features and benefits of the India profile projector machine is essential in determining its price competitiveness. Factors such as precision, accuracy, and additional functionalities can influence the optical profile projector price in India.
While some may prioritize a lower price point, it’s essential to assess whether the India profile projector machine meets your specific requirements and standards. Opting for a reputable supplier known for quality products like Optomech can ensure that you receive a reliable optical profile projector at a competitive price in India. Ultimately, the optical profile projector price in India should align with your budget while providing the performance and capabilities necessary for your metrology and inspection needs.
| Optical Profile Projectors | ||||
| Type | Measuring Range | Price Range ( Rs) | ||
| From | To | From | To | |
| Vertical Projection Models : PP300TLE ,PP300TE, PP400TE , PP600VE | 200mm | 600mm | 3,75,000 | 7,25,000 |
| Telecentric magnification Lens , Advanced DRO , Computersied Measing System Option, screw less X Y stage movemnt on cross roller guides | ||||
| Horizontal Projection Models : PP400H , PP600H | 400mm | 600mm | 5,50,000 | 9,00,000 |
| Advanced DRO , Computersied Measuring System Option , Heavy duty construction for heavy parts, Movment with ball screw and linear guides | ||||